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Richmond, Virginia — The American South (Mid-Atlantic)
 

The Cupola Furnace and Foundry

 
 
The Cupola Furnace and Foundry Marker image. Click for full size.
By Bernard Fisher, November 3, 2009
1. The Cupola Furnace and Foundry Marker
Inscription.  The cupola furnace was last used here as part of the carwheel foundry, where railroad carwheels were cast until the 1950’s. The wall in front of you is the back wall of the building, and the arch behind you is the remains of the front wall of the original building. The foundry building was expanded considerably over time.

In the cupola furnace, iron was heated until it became molten, then poured into molds to produce various cast items. Furnaces at Tredegar once used pig iron from western Virginia, carried to this site by canal boats on the James River and Kanawha Canal, which forms the upper boundary of the Tredegar site. Electric furnaces replaced most cupola furnaces c. 1960-70 because they are easier to operate and more easily fulfill environmental regulations.

(sidebar)
How cupola furnaces work
1. The furnace is charged with coke (a refined form of coal used as fuel) and iron is brought on small rail cars to a loading platform near the top of the stack.
2. The coke and iron are dumped into the brick-lined furnace in alternating layers.
3. As each layer of fuel falls into
Sectional plan of cupola through lower tuyeres. image. Click for full size.
By Bernard Fisher, November 3, 2009
2. Sectional plan of cupola through lower tuyeres.
the melting zone, it melts iron above.
4. To make the fire hotter, air is blown into the wind belt through a pipe connected to a blower, and air is forced through openings or tuyeres in the inner part of the furnace.
5. When the iron has melted, the furnace is tapped, and hot metal flows into a ladle or crucible.
6. The ladle or crucible is taken to a mold and the hot metal is poured in.
7. Slag, composed of impurities created by the furnace, is taken off of the top of the melted iron and carried away.
 
Topics. This historical marker is listed in these topic lists: ArchitectureIndustry & CommerceLabor UnionsRailroads & StreetcarsWaterways & Vessels.
 
Location. 37° 32.131′ N, 77° 26.727′ W. Marker is in Richmond, Virginia. Marker can be reached from Tredegar Street 0.1 miles west of South 5th Street. This marker is located outside the Civil War Visitor Center at Tredegar Iron Works. Touch for map. Marker is at or near this postal address: 470 Tredegar Street, Richmond VA 23219, United States of America. Touch for directions.
 
Other nearby markers. At least 8 other markers are within walking distance of this marker. Toledo 1000-ton Press (a few steps from this marker); Enterprise and Iron (a few steps from this marker); Tredegar Iron Works (a few steps from this marker); The Gun Foundry
The Cupola Furnace image. Click for full size.
By Bernard Fisher, November 3, 2009
3. The Cupola Furnace
(within shouting distance of this marker); Civil War Visitor Center (within shouting distance of this marker); Overshot Waterwheel (within shouting distance of this marker); Raceways (within shouting distance of this marker); a different marker also named The Tredegar Iron Works (within shouting distance of this marker). Touch for a list and map of all markers in Richmond.
 
More about this marker. On the left are images illustrating the carwheel casting process bearing the caption, “Tredegar made railroad carwheels over much of its history. In the photograph below, workers pour molten iron into a carwheel flask, a type of mold. Patterns for carwheels made at Tredegar, pictured below, had interchangeable plates bearing the initials of the railroads they served, including the ACL (Atlantic Coast Line) and the RF&P (Richmond, Fredericksburg & Potomac), showing how standardized railroad parts had become by the 20th century.”

In the center is a "Sectional plan of cupola through lower tuyeres". The caption above reads, “The small Tredegar cupola and the larger cupola are good examples of cupola furnaces. The larger furnace was recovered from a foundry about two miles from here, and dates from around 1910. It was used by the James W. Carr Foundry, later the O. G. McGee& Son Foundry and finally Capital Foundry, Inc., and was probably last fired around 1964. When traveling around the city, notice the many manhole and water meter covers cast by O. G. McGee.”

On the right is a photograph of iron workers with the caption, “Ironmolders were one of the many groups of skilled workers at Tredegar who were organized into craft unions in the metal trades. Local Number 128 of the Ironmolders Union represented Tredegar’s foundrymen, as well as molders in Richmond’s stove works, machine shops, and foundries. Unions provided some sickness and injury benefits, important to workers with no other source of health benefits.”
 
Also see . . .  Civil War Visitor Center at Tredegar Iron Works. Richmond National Battlefield Park (Submitted on November 6, 2009, by Bernard Fisher of Mechanicsville, Virginia.) 
 
Remains of the front wall of the foundry image. Click for full size.
By Bernard Fisher, November 8, 2009
4. Remains of the front wall of the foundry
Back wall of the foundry building image. Click for full size.
By Bernard Fisher, November 3, 2009
5. Back wall of the foundry building
 
 
Credits. This page was last revised on July 30, 2020. It was originally submitted on November 6, 2009, by Bernard Fisher of Mechanicsville, Virginia. This page has been viewed 3,721 times since then and 43 times this year. Photos:   1, 2, 3. submitted on November 6, 2009, by Bernard Fisher of Mechanicsville, Virginia.   4. submitted on November 8, 2009, by Bernard Fisher of Mechanicsville, Virginia.   5. submitted on November 6, 2009, by Bernard Fisher of Mechanicsville, Virginia.
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Sep. 23, 2020